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This small-form-factor CCS (Cell Contact System) acquisition module uses double-sided flexible printed circuit board (FPCB) flex cables to interconnect cells arranged in a rectangular layout into a complete battery pack. The double-sided FPCB routing increases space utilization within the pack and allows series and parallel combinations to be configured flexibly, simplifying assembly while supporting compact, high-density battery module designs.
This product is a small-size CCS acquisition module integrated with FPCB double-sided flat cable, designed for battery packs with cells arranged in a rectangular layout and interconnected via FPCB flat cables. The FPCB double-sided flat cable is a dual-layer conductor manufactured with flexible printed circuit board (FPCB) technology. This design improves space utilization of the battery pack and enables flexible series-parallel connection configurations.
Compared with large-size CCS acquisition modules, this compact version features a smaller form factor and lighter weight. It supports real-time monitoring of core battery parameters including voltage, current and temperature, and is optimized for smaller battery packs or targeted application scenarios.
The flat cable delivers high electrical conductivity and mechanical strength, and can accommodate bending, folding and other deformation requirements.
Product Image: Refer to the layered diagram
Material cutting → Drilling → Copper deposition & plating → Pattern transfer → Etching inspection → Double-sided coverlay lamination → Press lamination → Immersion gold surface finish → Stiffener attachment → Forming → SMT (including nickel tab soldering)
1. Ultra-lightweight structure with excellent overall mechanical strength and insulation performance
2. Stable and reliable signal transmission; integrated double-sided FPCB busbar design for voltage and temperature acquisition
3. Fewer process steps and lower production cost compared with standard FPC solutions, suitable for high-volume automated manufacturing
4. Higher electrical conductivity and mechanical durability than FDC single-sided flat cables, with adaptability to more complex bending and deformation scenarios
New energy battery packs
Project Technical Feasibility Analysis Report
Product Test Report
Finished Circuit Board Reliability Test Report
FPC + nickel tab + conductive aluminum bar, thermally laminated with blister sheet or PET film
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